Godīgi sakot, Organiskais komposts satur daudzas uzturvielas, piemēram, N, P, K, organisko vielu, humusu, minerālvielas un aminoskābes. Lai arī, these nutrients can not be directly absorbed by crops and soil. Tāpēc, you should process manure compost into organic fertilizer. Bet, questions are coming. How to make efficient compost fertilizer? What do you should do for manufacturing compost? Šeit, Shunxin provides a solution, which is to assemble an organic compost production line. If you have large amount of compost, our Organiskā mēslojuma ražošanas līnija could efficiently process compost into high-quality fertilizer. Now we will show you some detailed information about compost fertilizer making.
Necessary preparations for organic fertilizer compost production line provided by Shunxin
Kā mēs visi zinām, it is not easy to start a new business. If you want to expand your business in manufacturing compost fertilizer, Shunxin suggests you to do the following preparations:
- Pirmkārt, it is very important to analysis the market demands for compost organic fertilizer.
- Otrkārt, according to your market research, you should confirm the production scales.
- Treškārt, it is time for you to consider where is suitable for the production factory.
- Ceturtkārt, you may need to find good and reliable source of compost materials, guaranteeing continuous production.
What fertilizer facilities do you need for your compost production plants?
Kā jūs zināt, compost fertilizer belongs to organic fertilizer. Tāpēc, uz production machinery is similar to organic fertilizer. Lai arī, organic fertilizer is divided into powdery fertilizer and granular fertilizer. Each kind of organic fertilizer requires different fertilizer equipment.
Let us firstly talk about fertilizer facilities for making powdery organic compost fertilizer. They are fertilizer composting machine, mēslojuma drupinātājs, mēslojuma maisītāja, fertilizer screening machine and fertilizer packing equipment. Here you should pay attention to the fertilizer mixer. If you now do not have much money, you temporarily needn’t purchase a mixing machine for your plants.
Then when you want to make granular compost fertilizer, which fertilizer tools do you need? About this question, many of people may firstly think of fertilizer granulation equipment. Protams, it is the key facility in organic compost production. Bet, if there is only a fertilizer pelletizer, you could not manufacture high-quality organic compost fertilizer products. Tāpēc, in addition to purchase a granulator, you had better prepare some other equipment. Tādas kā: fertilizer turning machine, sasmalcinošs mašīna, sajaukšanas mašīna, fertilizer dryer and cooler, screening and packing equipment. Equipped these Shunxin’s facilities, your organic compost manufacturing will be greatly improved.
If you want to build an organic fertilizer compost production line quickly at a low cost, Shunxin will be your top choice
Why our organic fertilizer compost production is highly efficient and low price? No vienas puses, Shunxin is the pioneer in making fertilizer tools. Līdz šim, we have supplied fertilizer making equipment for more than 30 gadi. And we have professional engineers to instruct our workers during machines production. For another, Shunxin has its own production factory and all the hot sale fertilizer equipment is made by Shunxin. Tāpēc, the quotation you get from us is absolutely lowest.
Complete manufacturing process of granular compost organic fertilizer with Shunxin fertilizer equipment
As the same with other organic fertilizer making process, organic compost production contains three stages. They arecompost pre-processing, compost fertilizer processing and finished compost organic fertilizer packing stage. Now Shunxin will respectively introduce the compost procedures in the following three phrases.
Organic granular compost pre-processing
Fermentācijas process
Organic compost fermentation is the first step for manufacturing compost fertilizer. The mainly function of fermentation is to make organic substance in compost fully ferment. Turklāt, fermentation could kill toxic chemicals hidden in the compost. Šeit, you could use Shunxin fertilizer self propelled compost turner, which can help you shorten the fermentation time. Turklāt, our fertilizer turning machines also possess the function of crushing compost.
Pašpiedziņas komposts Tērners
- Veidot: SXM-240
- Komposta platums: 2.6m
- Komposta augstums: 0.8-1.2m
- Kustības ātrums: 4.5-5.5m/mans(regulējami)
- Krāsa: sarkans(var pielāgot)
Sasmalcināšanas process
Organic compost crushing is behind fermentation. Zināmā mērā, although the compost turner has crushed compost, there may some cake in the compost materials. Tātad, you need a fertilizer crusher to crushing raw materials again.
Maisīšanas process
After crushing compost materials, there is mixing process of compost production. Godīgi sakot, this procedure is relatively simple. You just need a fertilizer mixer to mix all the matching powder materials with crushedcompost together. And if your capacity is large, Shunxin advises you double shafts horizontal mixer. Tieši otrādi, if your production capacity is small or middle, you can assemble a disc mixer or single shaft mixer.
Disku mikseris
- Veidot: SXPJ-1600
- Kopējais izmērs:1600*1600*1800mm
- Spēks: 7.5KW
- Sajaukšanas ātrums: 16(apgr./min)
- Ietilpība: 2-4t/h
Organic granular compost fertilizer processing
Granulēšanas process
Compost granulating is to make fine powder compost materials into pellet compost fertilizer. Šajā procedūrā, you have more chance to choose the fertilizer pellet mill. Shunxin supply disku granulators, bungu granulētājs, new type organic fertilizer for your reference. All of three fertilizer granulating machines adopt wet type pelletizing. Generally speaking wet type granulation requires certain moisture of compost powder materials. Turklāt, you may also need prepare some binder during granular organic compost production. Then under centrbēdzes spēks, the granulator will manufacture compost granule fertilizer.
Rotācijas bungas granulators
- Veidot: SXZGZ-1240
- Spēks: 5.5KW
- Diametrs: 1200mm
- Instalācijas eņģelis: 2° -5 °
- Rotācijas ātrums: 17(apgr./min)
- Ietilpība: 1-3t/h
Drying and cooling process
Compost drying is to remove moisture in granular fertilizer after granulating process. Usually, you should control the moisture under 10%. Then the granular compost fertilizer need cooling the temperature down. Though both two process are simple, you must tare care to them. Because if there are some mistakes in fertilizer drying and cooling, which will cause greatly damage to your compost fertilizer fertility.
organic compost fertilizer granules drying machine
- Veidot: SXHG-0808
- Spēks: 5.5KW
- Ietilpība: 1-2t/h
- Rotējošs ātrums: 6(apgr./min)
- Uzstādīšanas leņķis: 3° -5 °
Screening process
Patiesībā, the aims of compost fertilizer screening is to distinguish qualified finished products and unqualified fertilizer products. Parasti, screening machine has two discharging ports. One is to send qualified fertilizer into next process and the another is to return unqualified products to pelletizing once more.
Coating process
During this procedure, Shunxin coating machine will help you to coat the compost fertilizer. That will make your granule organic compost fertilizer products store for a longer time and has more beautiful appearance.
Coating Machine
- Veidot: BM1200*4000
- Inclination: 3°
- Rotējošs ātrums: 14(apgr./min)
- Ietilpība: 5t/h
- Spēks: 5.5KW
Organic granular compost fertilizer packing stage
Šeit, we come to the last step that is to pack compost pellet fertilizer into bags. Shunxin developed specially fertilizer bagging equipment for granular fertilizer. Tādas kā: double bucket automatic packing scale, single bucket automatic packaging equipment and no-bucket automatic fertilizer bagging machine. You could choose one of them to your compost production line, which will improve the efficiency.
Six great advantage of Shunxin fertilizer pellet machine for granular organiccompost production line
From the above granular compost fertilizer manufacturing process, you may have known some information about Shunxin fertilizer pelletizing machine. Tagad, our engineers will provide you more advanced performances for your reference.
- Wide application to all kinds of organic substance. That is means our granulating equipment is not only for compost fertilizer production. But also for chicken manure fertilizer, cow dung fertilizer, bio fertilizer and so on.
- Higher fertilizer granulating rate. All the three fertilizer granulators have more than 90% ball rate. Even, the pan granulator is up to 93%.
- Ilgs kalpošanas laiks. Shunxin adopts the best steel to manufacture our fertilizer pellet mill. Tāpēc, we make sure you could use our facility for a long time.
- Adjustable in speed. Shunxin installs speed reducer in fertilizer pelletizing facility. Tāpēc, you could adjust the machinery speed freely.
- Zems patēriņš. Our machines are mainly driven by electronic not gas or fuels. Tātad, you can save some investment in dealing the gas pollution during pelletizer operation.
- Supporting to customize specific granulators. We have professional engineers and technical stuff. Tātad, if you want to make a customized granulating machine, please contact us anytime you are convenient.