Dây chuyền sản xuất phân bón phân hữu cơ

Thành thật mà nói, Phân hữu cơ có nhiều chất dinh dưỡng như N, P, K, chất hữu cơ, đất mùn, Khoáng sản và axit amin. Tuy nhiên, these nutrients can not be directly absorbed by crops and soil. Vì thế, you should process manure compost into organic fertilizer. Nhưng, questions are coming. How to make efficient compost fertilizer? What do you should do for manufacturing compost? Đây, Shunxin provides a solution, which is to assemble an organic compost production line. If you have large amount of compost, của chúng tôi dây chuyền sản xuất phân bón hữu cơ could efficiently process compost into high-quality fertilizer. Now we will show you some detailed information about compost fertilizer making.

organic compost production line
organic compost production line

Necessary preparations for organic fertilizer compost production line provided by Shunxin

As we all know, it is not easy to start a new business. If you want to expand your business in manufacturing compost fertilizer, Shunxin suggests you to do the following preparations:

  • Trước hết, it is very important to analysis the market demands for compost organic fertilizer.
  • Thứ hai, according to your market research, you should confirm the production scales.
  • thứ ba, it is time for you to consider where is suitable for the production factory.
  • Thứ tư, you may need to find good and reliable source of compost materials, guaranteeing continuous production.

What fertilizer facilities do you need for your compost production plants?

Như bạn đã biết, compost fertilizer belongs to organic fertilizer. Vì thế, cái production machinery is similar to organic fertilizer. Tuy nhiên, organic fertilizer is divided into powdery fertilizer and granular fertilizer. Each kind of organic fertilizer requires different fertilizer equipment.

Let us firstly talk about fertilizer facilities for making powdery organic compost fertilizer. They are fertilizer composting machine, Máy nghiền phân bón, máy trộn phân bón, fertilizer screening machine and fertilizer packing equipment. Here you should pay attention to the fertilizer mixer. If you now do not have much money, you temporarily needn’t purchase a mixing machine for your plants.

powdery organic fertilizer compost production line
powdery organic fertilizer compost production line

Then when you want to make granular compost fertilizer, which fertilizer tools do you need? Về câu hỏi này, many of people may firstly think of fertilizer granulation equipment. Tất nhiên rồi, it is the key facility in organic compost production. Nhưng, if there is only a fertilizer pelletizer, you could not manufacture high-quality organic compost fertilizer products. Vì thế, in addition to purchase a granulator, you had better prepare some other equipment. Chẳng hạn như: fertilizer turning machine, máy nghiền, Máy trộn, Máy sấy phân bón and cooler, screening and packing equipment. Equipped these Shunxin’s facilities, your organic compost manufacturing will be greatly improved.

granular organic compost fertilizer production line
granular organic compost fertilizer production line

If you want to build an organic fertilizer compost production line quickly at a low cost, Shunxin will be your top choice

Why our organic fertilizer compost production is highly efficient and low price? Một mặt, Shunxin is the pioneer in making fertilizer tools. Cho đến nay, we have supplied fertilizer making equipment for more than 30 năm. And we have professional engineers to instruct our workers during machines production. For another, Shunxin has its own production factory and all the hot sale fertilizer equipment is made by Shunxin. Vì thế, the quotation you get from us is absolutely lowest.

Complete manufacturing process of granular compost organic fertilizer with Shunxin fertilizer equipment

As the same with other organic fertilizer making process, organic compost production contains three stages. They arecompost pre-processing, compost fertilizer processing and finished compost organic fertilizer packing stage. Now Shunxin will respectively introduce the compost procedures in the following three phrases.

Organic granular compost pre-processing

Quá trình lên men

Organic compost fermentation is the first step for manufacturing compost fertilizer. The mainly function of fermentation is to make organic substance in compost fully ferment. Hơn nữa, fermentation could kill toxic chemicals hidden in the compost. Đây, you could use Shunxin fertilizer self propelled compost turner, which can help you shorten the fermentation time. Hơn thế nữa, của chúng tôi fertilizer turning machines also possess the function of crushing compost.

organic compost turner machine
organic compost turner machine

Turner phân ủ tự đẩy

  • Người mẫu: SXM-240
  • Compost Width: 2.6m
  • Compost Height: 0.8-1.2m
  • Moving Speed: 4.5-5.5m/min(adjustable)
  • Màu sắc: màu đỏ(có thể được tùy chỉnh)

Quá trình nghiền

Organic compost crushing is behind fermentation. Ở một mức độ nào đó, although the compost turner has crushed compost, there may some cake in the compost materials. Kể từ đây, you need a fertilizer crusher to crushing raw materials again.

Quá trình trộn

After crushing compost materials, there is mixing process of compost production. Thành thật mà nói, this procedure is relatively simple. You just need a fertilizer mixer to mix all the matching powder materials with crushedcompost together. And if your capacity is large, Shunxin advises you double shafts horizontal mixer. Ngược lại, if your production capacity is small or middle, you can assemble a disc mixer or single shaft mixer.

compost fertilizer mixing equipment
compost fertilizer mixing equipment

Máy trộn đĩa

  • Người mẫu: SXPJ-1600
  • Kích thước tổng thể:1600*1600*1800mm
  • Quyền lực: 7.5KW
  • Trộn tốc độ: 16(r/phút)
  • Dung tích: 2-4th

Organic granular compost fertilizer processing

Quá trình tạo hạt

Compost granulating is to make fine powder compost materials into pellet compost fertilizer. Trong thủ tục này, you have more chance to choose the fertilizer pellet mill. Shunxin supply disc granulator, máy tạo viên trống, new type organic fertilizer for your reference. All of three fertilizer granulating machines adopt wet type pelletizing. Generally speaking wet type granulation requires certain moisture of compost powder materials. Bên cạnh đó, you may also need prepare some binder during granular organic compost production. Then under lực ly tâm, the granulator will manufacture compost granule fertilizer.

compost drum granulator
compost drum granulator

Granulator trống quay

  • Người mẫu: SXZGZ-1240
  • Quyền lực: 5.5KW
  • Đường kính: 1200mm
  • Thiên thần sắp đặt: 2° -5 °
  • Tốc độ quay: 17(r/phút)
  • Dung tích: 1-3th

Drying and cooling process

Compost drying is to remove moisture in granular fertilizer after granulating process. Usually, you should control the moisture under 10%. Then the granular compost fertilizer need cooling the temperature down. Though both two process are simple, you must tare care to them. Because if there are some mistakes in fertilizer drying and cooling, which will cause greatly damage to your compost fertilizer fertility.

organic compost fertilizer granules drying machine
organic compost fertilizer granules drying machine

organic compost fertilizer granules drying machine

  • Người mẫu: SXHG-0808
  • Quyền lực: 5.5KW
  • Dung tích: 1-2th
  • Tốc độ quay: 6(r/phút)
  • Góc cài đặt: 3° -5 °

Screening process

Trong thực tế, the aims of compost fertilizer screening is to distinguish qualified finished products and unqualified fertilizer products. Nói chung là, screening machine has two discharging ports. One is to send qualified fertilizer into next process and the another is to return unqualified products to pelletizing once more.

Coating process

During this procedure, Shunxin coating machine will help you to coat the compost fertilizer. That will make your granule organic compost fertilizer products store for a longer time and has more beautiful appearance.

Máy phủ
Máy phủ

Máy phủ

  • Người mẫu: BM1200*4000
  • Inclination: 3°
  • Tốc độ quay: 14(r/phút)
  • Dung tích: 5th
  • Quyền lực: 5.5KW

Organic granular compost fertilizer packing stage

Đây, we come to the last step that is to pack compost pellet fertilizer into bags. Shunxin developed specially fertilizer bagging equipment for granular fertilizer. Chẳng hạn như: double bucket automatic packing scale, single bucket automatic packaging equipment and no-bucket automatic fertilizer bagging machine. You could choose one of them to your compost production line, which will improve the efficiency.

Six great advantage of Shunxin fertilizer pellet machine for granular organiccompost production line

From the above granular compost fertilizer manufacturing process, you may have known some information about Shunxin fertilizer pelletizing machine. Hiện nay, our engineers will provide you more advanced performances for your reference.

dây chuyền sản xuất phân bón phân hữu cơ
dây chuyền sản xuất phân bón phân hữu cơ

  • Wide application to all kinds of organic substance. That is means our granulating equipment is not only for compost fertilizer production. But also for chicken manure fertilizer, cow dung fertilizer, bio fertilizer and so on.
  • Higher fertilizer granulating rate. All the three fertilizer granulators have more than 90% ball rate. Even, the pan granulator is up to 93%.
  • Tuổi thọ dài. Shunxin adopts the best steel to manufacture our fertilizer pellet mill. Vì thế, we make sure you could use our facility for a long time.
  • Adjustable in speed. Shunxin installs speed reducer in fertilizer pelletizing facility. Vì thế, you could adjust the machinery speed freely.
  • Tiêu thụ thấp. Our machines are mainly driven by electronic not gas or fuels. Kể từ đây, you can save some investment in dealing the gas pollution during pelletizer operation.
  • Supporting to customize specific granulators. We have professional engineers and technical stuff. Vì thế, if you want to make a customized granulating machine, please contact us anytime you are convenient.

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