In a general way, fertilizer production line refers to produce raw materials into fertilizer. The use of chemical fertilizer plays an important role in the development of agriculture. Thus, the fertilizer production is stepping into industrial production. The form to produce fertilizer has transformed from the man-made to the large-scale machines. As a supplier of fertilizer making equipment, Tongda has many years’ experience in fertilizer making machine production.
At present, Tongda supplies three main complete fertilizer manufacturing lines. They are organic fertilizer production process, compound fertilizer making line and BB manure production line. What’s more, with the variety of the state of fertilizer shape, the fertilizer can be furtherly divided into pellet fertilizer and the powder fertilizer, which will lead to different fertilizer manufacturing process.
In the following contents, our company will make a detailed statement for you.
Three Main Hot Sale Fertilizer Production Lines in Tongda Fertilizer Making Machine Factory
Tongda Organic Fertilizer Processing Solutions
Organic fertilizer production line is to process the organic substance into the fertilizer. Generally speaking, it mainly includes the four types, the bio organic fertilizer making flows, inorganic-organic manure production line, livestock manure organic fertilizer making line, industrial and agricultural waste organic fertilizer manufacturing line.
Whether you want to make powder organic fertilizer or pellet organic manure, Tongda could provide all complete equipment for the four chemical fertilizer production process. The complete organic fertilizer manufacturing line produced by Tongda are dehydrator, crusher, compost turner, mixer, granulator, drying and cooling machine, screening machine, coating machine, and packing machine. While, it is alternative for you to choose different equipment configuration for your own requirements.
If you want to establish a simpler flow, Tongda suggests you make powder organic fertilizer. What you need is only composting and pulverizing machine. And then you can make high-quality organic fertilizer powder. While, if you make fertilizers for your own using, you do not need to equip with the crusher.
Tongda Compound Fertilizer Making Line
Compound fertilizer making line refers to the fertilizer that includes two or three elements of the N, P, K. The most common compound fertilizer making line is NPK compound fertilizer processing and organic and inorganic compound fertilizer manufacturing line. The pellet manufacturing process is similar to organic fertilizer. You can choose different equipment configurations.
For your compound fertilizer granules manufacturing, the full set of processing machine is batching machine, mixing machine, granulating machine, drying and cooling machine, coating machine, and packing machine. There Tongda experts advise you to pay attention to the choice of granulator. If you assemble a double roller extrusion granulator, the cooling and drying machine is no use for your production line.
4 Whole Set of Fertilizer Making Machine For Compound Fertilizer Production Lines For Sale
- Compound fertilizer production line
- BB fertilizer production flows
- NPK compound fertilizer manufacturing line
- DAP fertilizer production line
There are 3 types of fertilizer production lines in Tongda for you to manufacture fertilizers: Bulk blending fertilizer granules making line, compound fertilizer granules production line and organic fertilizer making line. The bulk blending fertilizer is the most simple line in Tongda. To sum up, it just contains batching facility, mixer, packing facility and conveyor. In this fertilizer process flow, the batching and mixer are important procedures. Therefore, Tongda supplies dynamic automatic batching machine and BB fertilizer mixer for bulk-blending fertilizer plant manufacturers. In addition, if your capacity is very large, there may need a finished products warehouse placed in front of packing machine.
How many detailed fertilizer production lines from Tongda for you
9 Best Complete Solutions Of Organic Fertilizer Production Lines From Tongda Heavy Industry
- Organic fertilizer production line
- Small scale organic fertilizer producing procedures
- Food waste organic fertilizer manufacturing line
- Cow dung organic fertilizer making line
- Pellet organic fertilizer production procedures
- Vermicompost organic fertilizer production line
- Bio organic fertilizer production line
- Organic compost fertilizer production line
- Organic potassium pellets fertilizer manufacturing flows
Full Ranges of Facilities for Your Fertilizer Production Plants in Tongda
As a professional fertilizer equipment manufacturer, Tongda provides you various machines with different functions. And for your different requirements, we have different equipment configurations for you to choose. Here you can know some key machines in fertilizer manufacturing process. Meanwhile, there are also some machines for you to make your fertilizer processing better.
What are the key facilities in small scale organic fertilizer production lines?
For your small scale organic fertilizer plant, there are some key equipment in Tongda for your reference. With these machines, you can get high-quality organic fertilizers rapidly. Meanwhile, the labor force and cost will be highly reduced.
Organic Materials Dewatering Machine
Like wet chicken manure and cow dung, these raw materials contains high moisture. While, the high moisture content is not helpful for your composting. It is important for you to spearate liquid from the solis materials. Hence you need a solid-liquid separator machine to remove it. Tongda dewatering machine can help you dehydrate your organic waste conveniently. Meanwhile, it is adjustable for you to control the moisture content of dewatered organic waste.
Tongda dewatering machine
- Main Power: 5.5 kw
- Pump Power: 22 kw
- Vibrating power: 0.04 kw
- Voltage: 380 v
- Dimension: 2150 *800 *1150 mm
Organic manure composting machine
Composting is a key process for making the animal waste into availabe organic fertilizers. In order to quickly get the purpose of deodorization and sterilization, our company manufactured some fertilizer turning machines. They are groove type compost turner, wheel type compost turner, forklift type compost turner, etc. In addition, there is organic fertilizer fermentation pot. They could apply to flat pile fermentation, groove type fermentation and sealed chamber fermentation. Whether you use the turner machine or fermentation tanks, you can get well composted organic manure fertilizers in a short time.
Composted Organic Manure Crusher
After the composting, it is alternative for you to make them into fine fertilizer powder for commercial use or granulate. Whether making powdery fertilizer or granular, pulverizing machine is important. Tongda Heavy Industry has new type vertical crusher, semi-wet material crusher, cage crusher, etc. Especially, our semi-wet material crusher can crush high moisture materials. What’s more, the rate of material’s moisture is allowed to the range of 25% to 50%.
Tongda Chain Crusher
- Model: TDLTF-500
- Power: 11kw
- Size of Material: < 100 mm
- Diacharge size: <= 3 mm
Tongda’s solutions for granular fertilizer production line customers
Processing powdery fertilizer into granules, there are different machines for your compound fertilizer and organic fertilizer granules making. Meanwhile, using different granulators, the manufacturing process is different, too.
Batching your powders properly
Batching machine is for the proportion of raw materials. Tongda yield dynamic automatic batching system and static batching machine. With this machine, you can batch your powdery materials accuratly and conveniently. Whether for your organic or compound fertilizer manufacturing, this machine is suitable. Both of them are high quality. But if you want to save labor cost, our company suggests the former batching facility.
Static Automatic Batching Machine
- Model: TDPL-600
- Capacity: ≥1.25t/h
- Number of Hopper: 4(can be customized)
- Color: red
- Feature: precise and fully automatic
Mixing powders with a powder blending machine
First of all, the function of mixer is to mix the raw materials evenly. Our horizontal mixer, Double shafts horizontal mixer, and disc mixer is especially developed for all kinds of fertilizer production lines. Furthermore, our horizontal mixer can support the biggest capacity is 10t/h to 15t/h. Equipped with Tongda fertilizer mixer, you can perfectly realize the accuracy of proportion.
BB Fertilizer Mixer
- Model: TDBM-1525
- Power: 5.5kw
- Lift Power: 1.5kw
- Capacity: 5-10t/h
- Application: mixing pellet fertilizers
Using a granulating machine for pelletizing
In terms of fertilizer granulator, it is the key machine in the pellet fertilizer making line. In a general, the form of granulating provided by Tongda is extrusion granulation, stirring granulation and rotating granulation. If you want use dry type extrusion granulation, the double roller extrusion granulator is suitable for your plant. The other two types granulating machines is wet type granulation. For example, they are disc granulator, rotating drum pelletizer and new type organic fertilizer granulator.
It is perfectly available to pelletizing your chicken manure, cow manure and other poultry manures. Furthermore, you can use Tongda fertilizer pelletizer to your compound fertilizer production line, like npk compound fertilizer granulating equipment, pan and drum granulator.
Drying and cooling for better transportation and storage
After wet type granulating, the fertilizer contains high moisture. So, there needs a dryer in the production line to remove the moisture. Our rotary drum drying machine can reach the capacity of 18 tons per hour.
The rotary drum cooling machine is assembled behind the dryer. Used with dryers, the aim of cooling is to furtherly remove the moisture and cool the fertilizer temperature down. For your information, if you choose fertilizer roller compactor for pelletizing, you do not need to equip with the drying and cooling machine.
Tongda Fertilizer Dryer
- Model: TDHG-0808
- Power: 5.5kw
- Capacity: 1-2t/h
- Rotating Speed: 6(r/min)
- Installation Angle: 3°-5°
Manure Packaging Machine for bulk packing your pelleted fertilizers
Usually, fertilizer plants place this equipment at the end of fertilizer production line. To help the fertilizer plant manufacturer realize the automated processing, Tongda produces double bucket automatic packing scale. It is especially designed for quantitative packaging.
Tongda Single Packing Machine
- Model: TDH-50
- Function: packing and weighing materials
- Weight: 500kg
- Voltage: 380v
- Packing Speed: 3-4bags/min
- Degree of Automation: fully automatic
Auxiliary Fertilizer Facilities for Eco-friendly & Quality & Higher Efficient Fertilizer Production
Besides the main equipment mentioned above, there are also some machines for you to make your fertilizer making processes smoother. For example, the conveying equipment is helpful for transporting your fertilizer materials conveniently. And we also have facilities for you to make better fertilizer products.
Chicken litter conveyor for transporting conveniently
The conveyor is a connection between the two processing machines. It connects all the fertilizer manufacturing machine into a whole fertilizer making line, which enhances the efficiency of production. For your information, we have screw conveyor, bucket elevator and mobile belt conveyor.
Hot blast stove for faciliting your drying machine
The equipment is applied to the drying process. Because the fuel can not touch the materials, which need to be dried directly, with this hot blast stove, it provides the heat source for the rotary drum drying machine.
Fertilizer Dust Collector
Manufacturing fertilizer granules, there may be some dust generation. For protecting the environment, Tongda provides you the dust collector for you. Its function is to collect the dust caused by the fan in the drying and cooling process of fertilizer production. Meanwhile, for your different requirements, there are cyclone dust collector, water curtain dust collector and dust chamber for you to choose. They can collect different sizes of dust efficiently.
Recommended organic materials used in fertilizer production lines
- Industrial waste: vinasse, vinegar, cassava, sugar, slag, etc.
- Urban sludge: river silt and sewer sludge
- Agricultural waste: straw, soybean meal, cotton aphid, etc.
- Livestock and poultry manure: chicken manure, cattle and sheep horse dung, rabbit dung, etc.
- Domestic garbage: kitchen waste
Tips: in order to make microbial fertilizer, there will need specific microbial inoculants. Such as: rhizobium, nitrogen-fixing bacteria, VA mycorrhizal agent, etc.
Popular fertilizer production project solutions for organic waste treatment designed by Tongda Fertilizer Machinery
If you have interest in the above fertilizer production lines, please contact us in time. Tongda is always here and welcome to visit our factory at any time.
Why choose Tongda as supplier for your fertilizer production line establishing?
Tongda is a professional fertilizer machines manufacturer in China. We have our own factory for producing machines for your fertilizer making requirements. In the past 20 years, our fertilizer equipment have been sold at home and abroad. Our customers often apply these machines on their organic fertilizer making plant, bulk blending fertilizer business or animal farm, such as dairy cattle farm, chicken farm, etc.
Especially, for your different fertilizer manufacturing requirments, Tongda has many equipment configurations for you to choose. According to your budget, plant scale and materials requirements, we can recommend you different equipment configurations. Meanwhile, if you need, it is available to customize for you.